Injection Know How

best practices

Residence Time and Residence-Time Distribution—Part 1 of 2

Failing to calculate and accurately account for residence time can compromise material integrity before it’s even injected.

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Injection Molding: Understand the Link Between Feed Throat Temperature & Bridging

Save time and money by properly controlling the feed-throat temperature. In some cases—but not all—it can help you solve a bridging problem.

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best practices

How to Know When Your Process is Ready to Make Acceptable Parts

Focus on six key metrics to help you determine when a process is lined out and stable enough to start production. 

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best practices

Back to the (Re)Grind

Some amount of scrap—generated in startup, shutdown or defective parts—is inevitable. How can you reclaim regrind into new profitable parts?

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Use This Check List to Get Your Machine Properly Installed

Whether you bought a new machine or one that’s been refurbished, you need to prepare for installation so that it can be executed as seamlessly as feasible. Here some advice.

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best practices

Fundamentals of Proper Press Shutdown

Press shutdown procedures have a significant impact on achieving smooth machine startups and restarts to improve uptime. Here’s a procedure you might want to deploy in your molding operation.

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The Cosmetic Process Window: Key to a No-Tweak, Robust Process

Establishing a process with the widest possible cosmetic window can help put your injection molding on cruise control.

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best practices

Don’t Get Caught in the Flash-and-Shorts Chase

Injection molding’s most common defects can have inverse correlation, where correcting one causes the other, leading to the “chase.”

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best practices

Follow These Tips to Sanitize Machine Controller Screens & Buttons

Keeping your workers safe from the coronavirus makes it extremely important to institute a sanitizing procedure on all touch surfaces of the controller, screen and operating panel. I did some research and here’s what I found.

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In Search of a Universal Setup Sheet

Duplicating a process from one injection machine to another is frustrating and time-consuming. Develop a mold-specific setup sheet that works in all kinds of presses by differentiating plastic parameters from machine parameters and duplicating those plastic conditions from machine to machine, electric or hydraulic. 

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