3D Printed Injection Mold Insert Source: BASF Forward AM
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How to Reduce Tooling Time From Weeks to Days Using 3D-Printed Mold Inserts

April 03, 2024 |

3D-printed polymeric mold inserts can provide fast prototyping tools for the injection molding process — robust enough to survive from 25 to over 100 shots in single-cavity tooling.

Turnaround time can be as low as 24 hours, although two or three days might be more typical. Rapid prototyping like this is especially useful to quickly identify critical end-use part geometries that will work in the molding process. Key components include material choice, 3D printing technology selected, use of adaptable mold bases for the mold inserts and implementation of appropriate injection molding process conditions. This presentation will review work conducted toward the assessment of a high-stiffness, high-temperature-resistant ceramic modified urethane acrylate for injection molding inserts.

Agenda: 

  • Guide for 3D-printed injection mold inserts
  • Optimization of digital light processing (DLP) printing
  • Compatibility with various thermoplastics
  • Real-world application success stories
Presenter 1

Presenter 1:

Dave Constant

Sales and Business Development Manager, Forward AM

Dave Constant is a distinguished expert in polymer science and plastics technology who currently holds the position of sales and business development manager at BASF 3D Printing Solutions in North America. He has an impressive background in pivotal roles at renowned organizations including: BASF Specialty Polymers, NEX Packaging Films, and Celanese, ExxonMobil and LyondellBasell.

Dave is recognized for his extensive knowledge and expertise in the plastics industry. In his career, Dave has excelled in management, sales and research that has focused on injection molding, extrusion, plastics analysis and 3D printing. His proficiency extends to high-temperature plastics, engineering plastics and commodity plastics. Acknowledged for his material insights, Dave stands as the expert guide you need to empower your manufacturing processes by merging traditional tooling with 3D printing to increase your efficiency and productivity.

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