More Efficient, Precise Blending and Drying Solutions

Advanced Blending Solutions (ABS) is showcasing a range of groundbreaking innovations at NPE2024 that reportedly will optimize performance, increase efficiency and empower processors to achieve new levels of control and accuracy. These include:

Improved Blending Solutions

• New Extruder-Mounted Simplicity Blender: Offering the same trusted features and performance as its legacy Simplicity Blenders, this new model brings increased stability for extrusion applications. A lower center of gravity and more balanced weight distribution — coupled with optional doors — are said to provide the best solution for extruder-mounted blending.
• New Modular Magnet Drawer: This versatile design streamlines the blending process, reducing lead times and offering increased customer options. New high-strength magnets boast a 75% increase in power over previous versions, and high-temperature options expand capabilities by 300°F.
• New Common Material Line Check Valve: Fabricated entirely from stainless steel with FDA-approved wear surfaces, this valve replaces legacy gum rubber options, ensuring superior hygiene and performance.
• New Blender Work Lights With Smart Status: Providing real-time feedback during setup, calibration and operation, these intelligent work lights empower operators with valuable process insights.
• New Vacuum Relief Valve (VRV): ABS’ VRVs are said to deliver unparalleled precision and control over process air, optimizing pump performance and minimizing noise levels. Their unique design eliminates binding issues for reliable operation and venting, and the compact footprint fits seamlessly into tight spaces within pump assemblies.

Advanced Thoreson McCosh Dryer Technology

• New CK Series Dryer Hoppers: Featuring a one-piece design, these hoppers eliminate potential leak points and improve material flow. Enhanced door design, stainless steel construction and increased thermal insulation further elevate performance and aesthetics. The modular CK framework simplifies installation and offers numerous bolt-on accessories for ultimate customization.
• TD Series Dryer Improvements: ABS has implemented numerous panel and code updates, enhancing user experience and control. Upgraded regen heater boxes and standard regen power-saving features optimize energy efficiency and process stability.

Additional Innovations

• New Color Analyzer: Scheduled for release at NPE2024, this versatile tool enables precise color measurement from samples or directly on production lines, empowering data-driven color control.
• New S2 Blender Chassis: New oval design enables reduced overall blender footprint and improved maintenance access.
• New Inline Trim and Roll Repelletizer:  The compact and energy-efficient Piranha can tackle both inline trim, and trim and roll applications. Its improved screw geometry ensures precise melt temperature control, minimizing bridging risks with its enlarged feed entry. The innovative air pelletizing system guarantees consistent, high-quality pellets, while the large collector chamber facilitates efficient cooling and transportation.

Maintaining the repelletizer is said to be effortless: easy-access cleaning minimizes downtime, and the no-setup design with minimal maintenance needs maximizes operator convenience. A new dicer cassette and knife blade system is said to ensure consistent pellet size.