scientific molding

Faster Is Not Always Better—Optimize Your Molding Cycle

It is possible for machines to run too fast, so find the sweet spot where maximum output overlaps with good parts.

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Water Droplets in the Feed Throat

And other reasons you must dry hygroscopic resins.

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processing tips

INJECTION MOLDING: How to Mold Living Hinges With No Flexing Required

Here are the five critical, intertwined components that must be perfected for a living hinge that doesn’t need to be flexed upon ejection.

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INJECTION MOLDING: Purging: A to Z

Use these steps as a guide to minimize the time and money it takes to switch materials and color on your presses.

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INJECTION MOLDING: How Different Machine Types Handle Fill and Pack/Hold Times

The procedures are different between series and parallel machines. What type do you have? How can you tell? Here’s what you need to know.

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best practices

INJECTION MOLDING: Processing Nylon…and Other Problems

As moisture content in this and other hygroscopic resins varies, so will your viscosity and process. Here’s how to deal with these issues

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INJECTION MOLDING: Gate Freeze Study: Danger in a Name?

The test actually determines the hold time needed to mold repeatable parts, and it should be done regardless of whether the gate freezes or not.

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INJECTION MOLDING: Properly Placing & Cooling Insulator Plates

Thermal-energy management from the mold to the platens is critical for making consistent parts.

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INJECTION MOLDING: Do You Need to Profile Injection Velocity?

Look at the parts. If the answer is yes, the on-machine viscosity curve can help.

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INJECTION MOLDING: Improving Barrel-Temperature Measurement and Control

Proper thermocouple placement and contact area are crucial, as is wire maintenance. But remember that barrel temperature and melt temperature are not the same

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