Fakuma 2023: Engel Premiers New Controller

At Fakuma 2023, Engel will introduce the CC300 plus controller, supplementing the CC300 control family with customization options and optimized user ergonomics. Designed by applying user feedback, the CC300 plus is composed of three elements and features a double-swivel mechanism with an individually assignable pushbutton panel.

The Engel CC300 plus has three panels: the switch-on, visualization and pushbutton. The switch-on panel features functions such as user login, emergency stop and the swivel mechanism. Mechanical switches can be housed for safety-relevant functions, as can individual extensions. User login relies on RFID and applies the Euromap65 standard. Optionally, the CC300 plus can support the new MIFARE-based login system, which gives administrators the ability to customize authorizations for operators. Like the current CC300, the visualization panel features a 21.5" touchscreen, providing navigation, process settings and general displays.

Engel described the new pushbutton panel as being “the core” of the CC300 plus, offering haptic features, visual appeal and customization opportunities. Eight pairs of pushbuttons provide haptic key feedback and, just as with the CC300, all the pushbuttons of the plus variant can be assigned individually. Individual functions are accessible via touch controls, and several different settings can now be defined in order for the pushbutton panel. These could be used to switch quickly between controlling the robot, core pulls and molding process. The newly developed multitouch function makes it possible to operate several movements in parallel, while supporting on-screen navigation at the same time.

The three panels are connected by an adjustment mechanism that enables users to fine-tune positioning independently. The optimum working position is stored on the control unit and linked to a particular user. If the control unit goes unused for a certain period of time or the machine operator logs off, the controller returns to its starting position, retracting into the molding machine. Doing so can help the controller avoid collisions with forklifts or autonomous vehicles used in production. After the user logs on, the panels move back to the optimum position that was set by the operator.

The e-move sequence provides graphic displays of machine operations, using colors and symbols to show whether a function is currently being used and indicating whether control is currently possible, with the end position of the controlled movement also indicated. When a key is pressed, a bar display for the “actual travel value” appears and the operator can follow the movement as it happens.

The e-move control wheel enables users to manually cycle through sequences. New with the CC300 plus, is the e-move sequence, which shows the stored functions in the order of actuation. This function sequence can be edited and individually adapted. Engel says the CC300 plus can be retrofitted unto any Engel press running the CC300. It has positioned the new controller as a strong choice for shops where everyday operations often require manual operation, including for frequent mold setups.