Thermoforming

Engineering Thermoplastic Processes Like a Thermoset

The first quarter of 2005 will see the first commercial production of a dramatically new family of resins that offer the processing advantages of liquid thermosets plus the properties and recyclability of engineering thermoplastics.

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Thermoforming

K 2004 Wrap-Up on Thermoforming: Twin Sheets and High-Speed Packaging Share Center Stage

Innovations in thermoforming at K 2004 included new twin-sheet technology for automotive fuel tanks, a highly flexible and modular "plug-and-play" industrial vacuum former, and a range of high-speed units for cups and packaging.

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Thermoforming

K 2004 News Preview: Thermoforming

Thermoforming innovations at K 2004 include several new trim-in-place units for packaging, the first in-line packaging system with an infrared scanner that automatically adjusts oven temperatures. and improved halogen heating that works better with preprinted sheet.High-speed packagingIllig of Germany will introduce the RDK 80, a high-speed automatic trim-in-place pressure former whose advanced servomotor control is said to allow very precise setting of variable platen strokes and speeds.

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PPS Role Shapes Up in Thermoforming

Thermoformers may find new opportunities in higher-performance applications with the arrival of thin-gauge PPS sheet from Penn Fibre Plastics (PFP). Highly crystalline PPS has until now resisted extrusion at less than 0.25-in. thickness due to its poor melt strength and the resulting sheet’s tendency toward brittleness.

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nanocomposites

Thermoforming Shines in Exterior Vehicle Panels

Thermoformers are gaining a foothold in large exterior panels of specialized automobiles and utility vehicles.

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Thermoforming

How to Thermoform Top-Quality IMD Inserts

Wider adoption of in-mold decorating (IMD) for demanding industries like automotive, appliances, and consumer electronics will require thermoformers to have the right know-how and equipment.

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Postprocessing

Thermoforming Goes Paint-Free, Too

Thermoformed parts play two roles in the expanding field of in-mold decorating (IMD) of plastic parts: For injection molding, IMD begins by thermoforming a thin film into decorative shells that are placed in the injection mold cavity and then back-molded with a compatible substrate.

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Thermoforming

The Super-Specialty Side of Thermoforming

Welch Fluorocarbon Inc. in Dover, N.H., produces nothing but tiny, super-thin thermoformed parts for critical applications.

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Thermoforming

Thermoformer Tosses Gauntlet to Injection Molders

Profile Plastics in Lake Bluff, Ill., has prospered for 43 years as a heavy-gauge custom thermoformer by investing steadily in the latest technology and then applying it in highly practical ways.

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Thermoforming

Thermoforming Is a Family Affair

Benjamin Manufacturing has succeeded as a family-run thermoforming business for almost 40 years. “BM” was founded in Paramount, Calif., in 1967 by Bill Benjamin, whose life-long passion has been to invent new building and household products. “I recognize needs, then create products to take care of them,” says Benjamin, who at 64 is still BM’s ideas man.

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