Understanding cooling—how a given material develops modulus as it solidifies—requires access to data that provides some insight into the relationship between modulus and temperature. Dynamic mechanical analysis is a helpful tool.
What temperature must the polymer reach so the part can be ejected from the mold? Here, more than for any other variable, ‘rules of thumb’ unfortunately prevail.
Solving problems generally requires distinguishing good samples from bad ones. But that can become clumsy when one person runs the test while another analyzes the data.
In failure analysis, there is a tendency to gravitate to a few common test protocols. But this approach can result in a mismatch of techniques to the problem.
Even companies with seemingly unlimited resources can have problems identifying root causes of problems. Maybe they have too many specialists and not enough generalists.
Because oxidation is a process that causes materials to deteriorate over time, its effects or potential for those effects are not always apparent when new products are tested.