Next-Generation Fully Electric Ultrasonic Welding System

A new ultrasonic welding system is being highlighted by Rinco Ultrasonics and is the company’s next-generation eMotion (Electrical Motion) servo-driven machine, available in 20 kHz and 35 kHz frequencies. It is said to provide superior performance, cost effectiveness and the latest in user-friendly features for the medical device market. A key feature of the next-generation eMotion 2.0 welding system is a completely redesigned microprocessor operating system which significantly increases screen response time. The Linux Ubuntu operating system is logically structured, self-explanatory and easy to use, enabling operators and maintenance personnel easy access. In addition, the new operating system doesn’t require a licensing agreement like Windows-based systems.

The eMotion 2.0 welding system also boasts a completely new graphical, ergonomic and intuitive user interface which affords operators much greater flexibility, access and speed. The user interface is easily operated via a larger color touchscreen monitor which provides quick and easy operation. It also provides programmable password protection, offering many levels of digital security and protection.

A new stack mounting feature facilitates easy alignment for quick-change tools. The eMotion 2.0 welder is also fully calibratable and offers permanent audit trails so users can track all system errors and adjustments. To ensure quality and process traceability, all events and changes to the parameters are automatically stored in an audit trail protocol. This permanent audit trail, along with eMotion’s ISO13485 and Class 6 cleanroom certifications, help medical device manufacturers comply with the unique requirements of their industry. Unlike compressed air-driven machines, in which the horn returns after every weld cycle to the mechanical home position in the pneumatic cylinder, the starting position with the eMotion can be selected freely to any programmed position. As a result, the weld cycle can often be shortened, depending on the welded object’s geometry.