Engineering Resins

Multiscrew

D-LFT Composites Aim for Auto Body Panels

Direct long-fiber thermoplastic (D-LFT) compounding and molding is getting ready to expand beyond non-appearance structural automotive parts to exterior body panels.

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nanocomposites

Specialty Thermoplastic Compounds Push the Envelope in All Directions

At least eight new developments are pushing specialty thermoplastic compounds into higher levels of performance and opening up new areas of potential applications.

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sustainability

How to Turn Auto Shredder Waste Into 60 Million Lb of Plastic Pellets

While much of the world is studying the possibility of getting any economic value out of auto shredder residue—for example, as fuel for cement kilns or power plants—Europe’s second largest scrap-metal reclaimer cranks out polyolefin and polystyrene pellets made from shredder residue at 20,000 to 100,000 lb/hr, or about 40 million lb/yr.Galloo Plastics, the recycling unit of the Galloo Group in Halluin, France, has been so successful at supplying automotive markets with its black PP compounds that it built a second auto shredder residue (ASR) recycling plant this year next to the first, inside its huge scrap yard.

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Nylon Oil Sump Gets Its Start in Trucks

Integrated nylon oil sumps for a new line of trucks made by Mercedes-Benz have begun to roll down German autobahns, paving the way for a potential torrent of conversions from aluminum, steel, and thermosets to thermoplastics.

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Strength and Beauty - New Nylons Bring Both To Under-Hood Parts

Usage of polyamides in U.S. under-hood parts could double in the next decade if nylon 6 and 66 follow European trends toward large panels that not only protect but beautify the engine compartment.

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New Robotics From JEC 2004 Speed Up Composite Molding Process

Modifications to the common core pin can be a simple solution, but don’t expect all resins to behave the same. Gas assist is also worth a try.

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Lava-Based Fibers Reinforce Composites

Reinforcing fibers spun from basalt lava rock were one of the more unusual developments exhibited at the JEC Composites Show in Paris in April.

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Recycling

Thermoplastic Polyesters: It's Time to Know Them Better

There’s more to TP polyesters than you think. You may know PET, PBT, and PETG—but what about PCT, PCTG, PCTA, and PTT? If you’re not sure what they are, how their properties compare, and who sells them, we have the answers—and lots of new developments to report.

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Postconsumer

Recycled PET/PE Alloys Show Promise In Monofilament, Pallets, Pipe

Alloys of polyethylene and recycled PET were the highlight of the annual SPE Global Plastics Environmental Conference (GPEC) in Detroit in February.

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Biopolymers

They've Been Working on the Railroad

Composite RR ties could finally be on their way to becoming the next big thing in plastic lumber. They are attracting interest from makers of marine pilings, another category of structural wood replacements.

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