A key goal during startup and shutdown of the extruder is to prevent degradation of the polymer left in the extruder and downstream components such as screen changers, adapters, and dies.
Almost all processes using a single screw require some degree of mixing, whether it’s just to homogenize regrind with virgin resin or to mix in some color concentrate.
With an extruder, like all other devices, “it can’t come out unless it goes in first.” That’s the first thing I remember when I am asked to figure out why an extruder is performing below expectations.