Jim Frankland

Jim Frankland President

Extrusion

EXTRUSION: Are Grooved-Feed Extruders Right for You?

In specific circumstances, this design can increase output and reduce melt temperature. But grooved feed throats are not for every application.

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best practices

EXTRUSION: Avoid General ‘Pump Ratios’ On Two-Stage Screws

Instead, rely on basic data and calculations to determine the proper depth of the first and second metering sections

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dies

EXTRUSION: About Your ‘General-Purpose’ Dies

There is no such thing. While dies can be adjusted to provide some flexibility, the fact is they are optimized for one specific output of one particular polymer.

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screws

Understanding Solids-Bed Breakup in Barrier Screws

Barrier screws all but eliminate problems associated with solids-bed breakup. But if they do occur, tremendous pressures can develop, causing screw wear.

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best practices

EXTRUSION: Why Bother to Chrome Plate Your Screws?

It doesn’t add that much to the overall cost and can improve performance and facilitate maintenance. So the better question is: Why not?

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processing tips

EXTRUSION: Double Flights Are Not a Cure-All

There are certain applications where double-flighted feed sections make sense, and others where they don’t.

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PVC

EXTRUSION: Why Barrier Screws & Rigid PVC Don’t Always Mix

RPVC’s somewhat unusual melting mechanism makes it unsuited to traditional barrier type designs.

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EXTRUSION: Processing Rigid PVC? Know Your Rheology

Before choosing and sizing extruders for running rigid vinyl, it is wise to bone up on the viscosity behavior of the material.

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EXTRUSION: When Internal Screw Cooling Makes Sense

Internal screw cooling could help you solve solids-feeding and burning problems.

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Extrusion

EXTRUSION: What’s the Right Feed Throat Temperature?

Selecting the proper one is critical to the process.

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Sheet Extrusion

EXTRUSION: Effect of the Screw Flight On Melt Temperature, Energy Use

So-called rules of thumb regarding the design of flight clearance and width do not consider the temperature effect, both from the point of view of melt temperature and energy efficiency.

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A Better Way to Balance Die Flow

Use temperature adjustments before making any mechanical tweaks.

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