John Bozzelli

John Bozzelli Founder

INJECTION MOLDING: Properly Placing & Cooling Insulator Plates

Thermal-energy management from the mold to the platens is critical for making consistent parts.

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processing tips

INJECTION MOLDING: Do You Need to Profile Injection Velocity?

Look at the parts. If the answer is yes, the on-machine viscosity curve can help.

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INJECTION MOLDING: Improving Barrel-Temperature Measurement and Control

Proper thermocouple placement and contact area are crucial, as is wire maintenance. But remember that barrel temperature and melt temperature are not the same

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best practices

INJECTION MOLDING: Get Control Over Barrel Zone Temperature Override

Poor temperature control results in an erratic melt stream and process. Here are some tips on how to get things under control.

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INJECTION MOLDING: Develop Guidelines—Not Strict Procedures— For a Robust Molding Process

‘Fool-proof’ dos and don’ts will prove foolhardy in a process with so many variables. You aren’t slinging burgers.

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INJECTION MOLDING: Gate-Seal Testing Done Right

Follow these 16 steps to perform the experiment and learn what is best for your part and process.

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best practices

INJECTION MOLDING: Why Pellet Size and Shape Are Important

Uniformity is needed to help ensure melt quality.

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Understanding Machine vs. Plastic Variables

Why setup sheets, DOEs, validations, etc. may not yield the results they should.

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INJECTION MOLDING: How to Specify an Injection Molding Machine

There are 51 things to consider when spec’ing a controller.

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INJECTION MOLDING: How to Specify an Injection Molding Machine

In part two of a three-part series, the focus is on the injection unit.

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INJECTION MOLDING: How to Specify an Injection Molding Machine

With the market percolating, more molders are looking at new presses. This series will discuss what you should consider before writing a check, beginning with the clamping unit.

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best practices

How to Get Rid of Bubbles in Injection Molding

First find out if they are the result of trapped gas or a vacuum void. Then follow these steps to get rid of them.

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