processing tips

The 'Butterfly Effect' in Injection Molding—A Connected Process

In injection molding, a seemingly minor change in a setpoint can have a significant impact on part quality and process robustness and repeatability. That’s why Scientific Molding focuses on process outputs, not setpoints.

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best practices

Solving the Bane of Stretch-Blow Molding: Off-Center Gates

There are many reasons why off-center gates happen, and processors should be aware of all of them to quickly find the ones causing the problem.

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Follow These Guidelines to Select the Right Pelletizing System

Which pelletizing system is right for your application? Is the one you’re using today necessarily the right choice for tomorrow? Here’s is an analysis that can help you decide among the three major options.

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Process Capability and the ‘Hesitation Effect’

Understanding the concepts of pack and hold and applying them during process development is critical for molders to achieve consistent part quality.

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PART 2: The Importance of Consistent Fill Time

To make identical parts, you need to keep fill time constant. In part one we covered the why. Here’s the how.

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Part 1: The Importance of Consistent Fill Time

To make identical parts, you need to keep fill time constant. Here’s why.

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Part 11: A Processor's Most Important Job

It’s the processors job to ensure molded parts contain enough stabilizer to perform to the expectations of the end use.

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A Gel By Any Other Name...

Gels…unmelt…contaminants…inclusions…whatever you call them, you want to avoid them. Proper maintenance and good housekeeping—lids on boxes, closed hopper doors, core-free reclaim systems—go a long way towards defect-free product.

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Extrusion: Head Pressure and Output Stability

Use drag- and pressure-flow equations to analyze fluctuating output.

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Injection Molding: Sliding vs. Locking Ring—Which Non-Return Valve Is Right for You?

The locking-ring style appears to dominate the market, as most believe it makes a make a better seal and leaks less. But is this really so?

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