best practices

best practices

Benchmark Your Extruders For Quicker Processing Fixes

Not recognizing output reductions and resolving them quickly can cost a lot of money. Benchmarking your machines will help.

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On Site: Pexco Takes a Two-Pronged Approach to Growth

Organic growth and growth via acquisition have combined to make this processor one of the leaders in custom profile extrusion.

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Extrusion

How to Use Commercial Purging Compounds in Extrusion

CPCs are considered most often for injection molding. However, they also can provide the same benefits to extrusion processors.

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best practices

Avoid Those Devilish ‘Angel Hairs’

Angel hairs wreak havoc on plastics processing: clogging filters, plugging conveying lines, causing feed problems at the blender, and jamming up machine throats. Here's how to prevent their formation.

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Short Shots Redux

Deliberately making a short shot permits you to do a scientific molding viscosity curve. It will also prevent you from damaging the mold by overpacking if you set shot size incorrectly.

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Extrusion

The Truth About Barrel Heating

The main purposes of the heaters are to melt the polymer that remains in the barrel at cold startup, to assist in forming the initial melt, and to “trim” the barrel temperatures for specific purposes such as improving feed rate.

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Postprocessing

Boost Performance, Speed, Economy with Servo-Controlled Welding

Ultrasonic welding is one of the most widely used processes for bonding polymers, valued for its speed, flexibility, and low cost.

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best practices

Why—and How—to Baseline Your Extruder

If you don’t baseline your extruder, then how are you going to set realistic expectations for its performance? Here's how to get going.

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processing tips

Where Does Shear Heating Occur? Here’s How to Find Out

One of the least understood yet most important concepts is viscous dissipation, which is the shearing or stretching of the polymer between the rotating screw and stationary barrel, causing heat to develop in the material.

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Automation

Automation & Waste Reduction: A Medical Molder's Efficiency

Vision Technical Molding in Manchester, Conn., doesn’t believe in standing still.

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