best practices

Want to Slash Energy Costs? Learn How to Measure & Manage Them

Price pressure from consumers and rising energy costs have increased the importance for molders to reduce energy consumption, measured in kWh/kg of resin processed.

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On-Site: Custom Molder Pursues the Dream of Proprietary Products

“Every custom molder thinks he needs a proprietary product,” says John Currier, president and co-owner of the injection molding firm his father founded, Currier Plastics in upstate Auburn, N.Y.

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best practices

Lab Investment Pays Off For Major Tube & Profile House

Teel started a testing laboratory in 2010 to support quality assurance and new product development and to troubleshoot manufacturing issues as they arise.

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best practices

The Melting Precision of Barrier Screws

These types of screws offer more melt uniformity.

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processing tips

Why Multi-Cavity Molds Fill Unevenly

Balanced filling is critical for making identical parts, achieving high CPKs, holding tight tolerances, and getting “good” data from design of experiments.

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Drying

Low-Cost Processing, Long-Term Problems

You can't cut your way to prosperity.

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processing tips

Get Smarter About Melt Filtration

As quality specifications become tighter and the need to use more recycled materials becomes more prominent, more and more extrusion processors are examining their options in melt-filtration technology. Here's some help in evaluating your options.

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best practices

On Site: Where Art, Science, And Customer Focus Meet

Business strategy at Danafilms involves a mix of art and science in blending resins, designing layer structures, and operating flexibility for both short and long runs.

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What Percentage of Barrel Capacity Should Your Shot Size Be?

The answer combines both experience and science, and it may be one of those molding details that gets overlooked but could be stealing a chunk of your profits.

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processing tips

Production Aluminum Tooling: What's Holding You Back?

It might be time to pursue aluminum molds in applications where traditional P20 steel has been specified without giving serious thought to any alternative.

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