best practices

processing tips

Screw Speed Versus Recovery Time

Many molders don't take screw-rotation speed into account when developing a process for a new mold. Here's why they should.

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Testing

Melt Flow Rate Testing—Part 9

Understanding the value of melt-volume rate.

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Biopolymers

Compounding PLA on Twin-Screws: What Testing Reveals

Twin-screw extrusion is the preferred method for compounding PLA and other biopolymers. But processing PLA is complicated because it’s sensitive to heat and shear. It’s also prone to hydrolytic degradation if moisture is present in molten PLA. Here’s what one machine builder’s trials revealed.

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Film Extrusion

Back to Its Roots in Film Extrusion

After drydocking its film extrusion business in '99, converter goes back to its roots with upstart sister company.

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processing tips

The Power of Numbers: Time to Step Up to Five Layers

Five-layer technology can provide processors with more productivity and greater flexibility to produce a wider range of products from a single line.

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Packaging

The ‘Total Package’ in Thermoforming

Here's how a leading edge custom former evolved from a CAD/CAM business.

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best practices

Switch Over To Consistent Quality

A new process-control method picks up variations in melt quality and viscosity during the injection phase and equalizes them within the same shot.

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Packaging

Five-Layer Line Gives Processor More Flexibility, New Opportunities

Processor bumps it up from three-layers to boost quality, flexibility and enter new markets.

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Leverage Your Cooling Power

You can predict the amount of heat you'll need to remove from parts before ejection with reasonable accuracy if you know polymer thermal properties and certain other rules of thumb.

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processing tips

Extruding High-Temperature Resins

Older extrusion lines might not be suitable for processing materials up to 750 F. Here's what you need to know to get started.

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