Extrusion Know How

best practices

Don’t Build In Melt-Temperature Variations

It’s not unusual for polymer to exit the extruder with a uniform melt temperature, only to be fouled up by downstream flow pipes and the like. Here’s how to avoid this.

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best practices

How to Collect & Interpret Process Data in Extrusion

The first installment of this three-part series focuses on proper use of a data- acquisition system.

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Sheet Extrusion

How to Collect & Interpret Process Data in Extrusion: Part 1

The first installment of this three-part series focuses on proper use of a data- acquisition system.

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processing tips

Which Barrier Screw for You?

It depends ... mostly on the melting requirements of the polymer.

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processing tips

What Output Can I Expect?

Processors ask screw designers this question a lot. But neither output nor melt temperature can be predicted without details on the polymer and head pressure.

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Extruding Very High-Flow Polymers

Screw designs not suited to process lower-viscosity materials will result in poor melt quality and lower outputs.

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screws

Do You Have Screw Wear?

It’s generally caused by metal-to-metal contact, and your first indicator will be poor melt quality.

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EXTRUSION: Is Head Pressure Sapping Your Extruder’s Strength?

A redesign of all of the flow paths between the end of the barrel and die may be in order.

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Sheet Extrusion

EXTRUSION: Orientation: The Good and the Bad

Depending on what you are trying to accomplish, molecular orientation can have a positive or negative impact on your part. Here’s how to control it.

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EXTRUSION: Better Mix In Means Better Mix Out

Segregation or de-mixing of polymers and additives can be a big problem in single-screw extrusion. Here’s why it happens, and how to fix it.

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