Extrusion Know How

Extrusion

What You Need to Know About Melt-Temperature Measurement in Single-Screw Extruders

Measuring the discharge temperature is not so simple, especially when using thermocouples positioned in the transfer line just upstream of the die.

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How to Select the Right Cooling Stack for Sheet

First, remember there is no universal cooling-roll stack. And be sure to take into account the specific heat of the polymer you are processing.  

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Extrusion

What's Restricting My Output Rate?

In a single-screw extruder, it could be an improperly designed barrier flighted entry section. Here’s why.    

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How to Decrease the Extrudate Temperature in Single-Screw Extruders

In many cases, decreasing the discharge temperature will improve product quality and perhaps even boost rate. Here are ways to do it.

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Why Are There No 'Universal' Screws for All Polymers?

There’s a simple answer: Because all plastics are not the same. 

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In Single Screw Extruders, Mixing Starts in the Melting Process

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.  

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Troubleshooting Flow Surging in Single-Screw Extruders

Surging can cause lower production rates, higher scrap rates, material degradation and higher labor costs. Here is a guide to troubleshooting this problem.

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Understanding the Incumbent Resin Effect

When you are looking to replace an existing resin with a new one, in trials sometimes the “incumbent” resin will cause gels and other defects. Here’s what to look for.  

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Understanding Melting in Single-Screw Extruders

You can better visualize the melting process by “flipping” the observation point so the barrel appears to be turning clockwise around a stationary screw.

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A Guide to Single-Screw Mixers

To design the best mixers for single screws, you must completely understand how polymer moves through a mixer channel or groove.   

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