Extrusion Know How

How to Select the Right Cooling Stack for Sheet

First, remember there is no universal cooling-roll stack. And be sure to take into account the specific heat of the polymer you are processing.  

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What's Restricting My Output Rate?

In a single-screw extruder, it could be an improperly designed barrier flighted entry section. Here’s why.    

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Film Extrusion

How to Decrease the Extrudate Temperature in Single-Screw Extruders

In many cases, decreasing the discharge temperature will improve product quality and perhaps even boost rate. Here are ways to do it.

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Why Are There No 'Universal' Screws for All Polymers?

There’s a simple answer: Because all plastics are not the same. 

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Extrusion

In Single Screw Extruders, Mixing Starts in the Melting Process

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.  

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Extrusion

Troubleshooting Flow Surging in Single-Screw Extruders

Surging can cause lower production rates, higher scrap rates, material degradation and higher labor costs. Here is a guide to troubleshooting this problem.

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Understanding the Incumbent Resin Effect

When you are looking to replace an existing resin with a new one, in trials sometimes the “incumbent” resin will cause gels and other defects. Here’s what to look for.  

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Extrusion

Understanding Melting in Single-Screw Extruders

You can better visualize the melting process by “flipping” the observation point so the barrel appears to be turning clockwise around a stationary screw.

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A Guide to Single-Screw Mixers

To design the best mixers for single screws, you must completely understand how polymer moves through a mixer channel or groove.   

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Extrusion

Choosing the Right Gearbox and Motor for Your Single-Screw Extruder

Extruder OEMs are typically very good at sizing motors and gear boxes for extrusion applications. But you have the final decision on the acceptance of the design. Here’s what you should consider.

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