Injection Know How

How to Know When Your Process is Ready to Make Acceptable Parts

Focus on six key metrics to help you determine when a process is lined out and stable enough to start production. 

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best practices

Back to the (Re)Grind

Some amount of scrap—generated in startup, shutdown or defective parts—is inevitable. How can you reclaim regrind into new profitable parts?

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Use This Check List to Get Your Machine Properly Installed

Whether you bought a new machine or one that’s been refurbished, you need to prepare for installation so that it can be executed as seamlessly as feasible. Here some advice.

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Fundamentals of Proper Press Shutdown

Press shutdown procedures have a significant impact on achieving smooth machine startups and restarts to improve uptime. Here’s a procedure you might want to deploy in your molding operation.

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The Cosmetic Process Window: Key to a No-Tweak, Robust Process

Establishing a process with the widest possible cosmetic window can help put your injection molding on cruise control.

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Don’t Get Caught in the Flash-and-Shorts Chase

Injection molding’s most common defects can have inverse correlation, where correcting one causes the other, leading to the “chase.”

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Follow These Tips to Sanitize Machine Controller Screens & Buttons

Keeping your workers safe from the coronavirus makes it extremely important to institute a sanitizing procedure on all touch surfaces of the controller, screen and operating panel. I did some research and here’s what I found.

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best practices

In Search of a Universal Setup Sheet

Duplicating a process from one injection machine to another is frustrating and time-consuming. Develop a mold-specific setup sheet that works in all kinds of presses by differentiating plastic parameters from machine parameters and duplicating those plastic conditions from machine to machine, electric or hydraulic. 

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Revisiting Shot Size vs. Barrel Capacity

We’ve covered this topic before, but it’s important enough to warrant another look..

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How Can Molders Achieve Effective Process Monitoring?

You have developed a proper process; now you need to monitor that process to ensure its stability through a run.

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